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Design and Manufacture of Automated Welding Equipment

Welding Alloys is renowned for its expertise in designing and manufacturing machines and consumable solutions, tailored to the global offshore industry.

Address
The Way,
Fowlmere,
Royston,
SG8 7QS,
Hertfordshire,
United Kingdom
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Fax Number
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Welding Alloys is renowned for its expertise in designing and manufacturing machines and consumable solutions, tailored to the global offshore industry.

The Welding Alloys Group orientates all its economic and strategic choices towards the long-term growth of the company. Innovation is the key word; defining our approach and developing solutions to meet our customers’ needs.

Covering more than 150 countries and territories throughout a network of over 30 subsidiaries, Welding Alloys is able to utilise its 1,200+ employees and specialists, offering an unrivalled service across the globe.

Reliable solutions for automated offshore welding

Welding Alloys pioneered the design and manufacture of automated welding equipment, continually improving design and build quality with over 40 years of experience. The range of automated welding equipment and consumables offered puts performance and reliability at the welder’s fingertips.

Welding Alloys offers welding equipment and consumables tailored to individual needs and demanding welding processes required in offshore fabrication.
D3-Touch™ allows setup and continuous welding of bores, pipes, valves and stabilisers, eliminating manual welding operations.
Welding Alloys designs and manufacturers automated welding equipment for the offshore industry.
The MultiSurfacer™ XT orbital welding machine has been designed and developed through Welding Alloys’ continued product development programme and in-depth product knowledge.
The engineers at Welding Alloys are highly suited to develop the best processes and procedures for individual company requirements.
Welding Alloys offers an all-encompassing range of consumables designed to complement each machine and process.

Welding Alloys offers welding equipment and consumables tailored to individual needs, ideal for handling the different types of demanding welding processes required in offshore fabrication. These include:

  • Shielded metal arc welding (SMAW)
  • Submerged arc welding (SAW)
  • Gas metal arc welding (GMAW)
  • Gas tungsten arc welding (GTAW)
  • Flux-cored arc welding (FCAW)

Automated welding machines

The equipment offered by Welding Alloys supports welding operations throughout the offshore industry. Our control technology, D3-Touch™, allows the simple setup and continuous welding of bores, pipes, valves and stabilisers with exceptional quality and precision, eliminating manual welding operations.

Offshore fabrication must comply with industry standards and approvals. The engineers at Welding Alloys are highly suited to work with teams and companies wherever they may be, in order to develop the best processes and procedures for individual company requirements, ultimately lowering fabrication costs and increasing efficiency.

The MultiSurfacer™ XT orbital welding machine has been designed and developed through Welding Alloys’ continued product development programme and in-depth product knowledge. This machine has been developed to use a hot wire TIG process for cladding bores, blocks and valves, utilising our innovative bore-to-bore software and arc voltage control (AVC).

Welding Alloys MultiSurfacer™ ST stabiliser welding machine is designed specifically to provide the automated welding of drill stabilisers used for applications in soft-to-medium hard formation holes in the oil and gas sectors. Through the use of the Welding Alloys range of consumables and flux-cored cladding wires, a high-quality, defect-free weld can be achieved on stabilisers, offering a superior level of wear resistance.

Welding consumables for offshore applications

In addition to an impressive history of machine building and supply, Welding Alloys offers an all-encompassing range of consumables designed to complement each machine and process, covering the entire range of base materials and filler metals for offshore applications.

Unalloyed / high strength

  • ROBOFIL R 71: E71-1(5)MJ H4
  • ROBOFIL R Ni 1 + R Ni 1 SR
  • ROBOFIL R 690

Creep resistant up to 600°C

  • ROBOFIL M Mo: E80C-G H4 M (B) CrMo1 and M (B) CrMo2
  • ROBOFIL B P91: E90T5-G H4

Austenitic

  • TETRA 308L, 316L, 308H, 309H, 310H, 347H

Soft martensitic materials

  • CHROMECORE M/B 13/4; B 13/6

Nickel based up to 1,100°C down to -164°C

  • GAMMA 182 NiCrFe-3 / GAMMA 182-E
  • GAMMA 4648 NICrFe-2
  • GAMMA 625 NiCrMo-3 / GAMMA 635-E
  • GAMMA V 625, CRYO, 825

Duplex, lean-duplex, super-duplex

  • TETRA V 22 9 3L-G, V LD62-G, V D57L-G, V, S, SB
  • TUBE S 22 93L-G, LD62-G, D57L-G

With headquarters in Cambridgeshire, UK, Welding Alloys has machine fabrication and wire production locations worldwide, offering a global distribution and support network.

For more information about Welding Alloys, its services and products, please visit the company’s website or use the forms on this page.

White Papers

  • Flux Cored Wire Technology

    Since its foundation in 1966, the Welding Alloys Group has become the global specialist in the development of low and high alloyed cored wires, automated welding equipment for surfacing and joining applications, and in delivering our expertise and solutions worldwide for industrial welding applications through our Integra Service Centres.

Press Releases

  • Success Through Innovation

    Founded in 1966, Welding Alloys began its operations in an old farm building near Cambridge in the UK. Today, the Welding Alloys Group offers the world's largest range of flux and metal-cored welding wires for low, medium and high-alloyed hardfacing and cladding applications and mild steel fabrication.

Address
Welding Alloys Ltd
The Way
Fowlmere
Royston
SG8 7QS
Hertfordshire
United Kingdom

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Fax Number
Address
Welding Alloys (USA) Inc
8535 Dixie Highway
Florence
41042
Kentucky
United States of America

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Fax Number
Address
Welding Alloys Panamericana S.A. de C.V
Libramiento Norte Km 4.6
Centro Industrial Apolo
Irapuato
36547
Guanajuato
Mexico

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Welding Alloys Brasil Ltda
Av. dos Bandeirantes 8500, Piracangagua
Taubate - SP
12031-020
Brazil

Email address
Address
Welding Alloys Argentina
Avenida Central Acero Argentina Este 825
Parque Ind San Nicolás
Comirsa
Buenos Aires
CP:2900
Argentina

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WASA (PTY) Ltd
P.O. Box 859
Roodepoort
1725
South Africa

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Welding Alloys Egypt
62, Ordonia City Center
(Zaher Eng. Co.)
10th of Ramadan City
Egypt

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Welding Alloys Maroc Sarl
1 Sahat Al Istiqlal
7 éme Etage
Casablanca
Morocco

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Welding Alloys España S.A
Poligono Industrial Ronda Sta. Maria C/Basilea, 15
08210 Barberà del Vallès
Barcelona
Spain

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Welding Alloys France SAS
22 Rue des Américains
Holtzwihr
68320
France

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Welding Alloys Italiana SRL
Via Einaudi, 4
Peschiera Borromeo
Milano
20068
Italy

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Welding Alloys Deutschland GmbH
Wachtendonk office
Ostring 52
D-47669 Wachtendonk
Germany

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Welding Alloys Hellas EPE
7 Dragoumi & Metamorfoseos, St., Palia Kokinia
Piraeus
18542
Greece

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Welding Alloys Limited Şirketi / Speedmet Aluminium Ltd
Istanbul Tuzla Org. San. Bol. (ITOSB) 10. Cadde No:2
Tepeoren 34959
Tuzla-Istanbul
Turkey

Address
Speedmet Aluminium Ltd. Direct Contacts
Other

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Welding Alloys Polska Sp. z o.o.
Antonio Gaudiego 2,
Gliwice
44-109
Poland

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Welding Alloys Ukraine - WA sales representative
P O box 44
Kiev 02068
Ukraine

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Welding Alloys Finland Oy
Kirkkotie 4
Fi- 04300 Tuusula
Finland

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Welding Alloys Sweden
AB Dalforsan
Industrivägen 11
Vikmanshyttan
776 70
Sweden

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ZAO Welding Alloys
Stary Petrovsko-Razumovsky proezd
2A, bld.1, office 14
Moscow
127287
Russia

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Welding Alloys Middle East FZC
Unit WM-42, Hamriyah Free Zone Authority
P.O. Box 51235
Sharjah
United Arab Emirates

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Welding Alloys South Asia Pvt Ltd
R 712, MIDC, TTC Industrial Estate
Navi Mumbai
400 701
India

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Welding Alloys China Ltd
Building C-8A
Majestic Garden 6 Beisihuan Zhong Lu
Haidian District
100029
Beijing
China

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Welding Alloys Korea
866-9 Kahyun-Ri
Tongjin-Muyn
Kimpo-Kun
Kyungki-Do
866-9
South Korea

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Welding Alloys Japan
24-1, Souwanuma,Shoubu-chou
Kuki City
346-0101
Japan

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Welding Alloys Vietnam Co. Ltd
Suite 701 Detech Tower No.08 Ton That Thuyet
My Dinh Tu Liem Dist
Hanoi
Vietnam

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Welding Alloys (Thailand) Co. Ltd
18 Moo 4 Sil Industrial Land, T.Bue Loy
A.Nongkae
Saraburi 18140
Thailand

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Welding Alloys (Far East) SDN. BHD
No. 28, Jalan Riang 21
Taman Gembira
Johor Bahru
81200 Johor
Malaysia

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Specialised Welding Products Pty Ltd
Building 4 No.47 Wangara Road
Cheltenham
Melbourne
Victoria
Australia

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SWP N.Z. Ltd
16a Saltash St
New Plymouth
New Zealand

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